江汉大学学报(自然科学版) ›› 2022, Vol. 50 ›› Issue (3): 80-89.doi: 10.16389/j.cnki.cn42-1737/n.2022.03.010

• 机械制造与光电器件 • 上一篇    下一篇

数控机床刀塔锥齿轮振动噪音分析

轩亮1,2,万泽福1,章春飞1,杨轩1,洪文雄1   

  1. 1. 江汉大学 智能制造学院,湖北 武汉 430056;2. 武汉大学 动力与机械学院,湖北 武汉 430072
  • 发布日期:2022-06-24
  • 作者简介:轩亮(1986— ),男,副教授,博士,硕士生导师,研究方向:新型机械传动。
  • 基金资助:
    湖北省自然科学基金资助项目(2020CFB456);中国博士后科学基金面上项目(2021M692452)

Analysis of Vibration Noise of CNC Machine Tool Turret Bevel Gear

XUAN Liang1,2,WAN Zefu1,ZHANG Chunfei1,YANG Xuan1,HONG Wenxiong1   

  1. 1. School of Intelligent Manufacturing,Jianghan University,Wuhan 430056,Hubei,China;2. School of Power and Mechanical Engineering,Wuhan University,Wuhan 430072,Hubei,China
  • Published:2022-06-24

摘要: 由于数控机床刀塔部件的可靠性会影响数控机床的加工精度,以某公司生产的弧齿锥齿轮为研究对象,在齿轮啮合理论的基础上,利用激光扫描逆向工程技术、公差测量技术、装备故障诊断噪音分析技术,以弧齿锥齿轮啮合质量的数字化检测为突破口,从而得到一种齿轮结构参数分析方法,用以探究其产生振动的原因。通过实验提取样件弧齿锥齿轮和改进弧齿锥齿轮实际运行过程中的噪音音频,对比分析两对齿轮的噪音频谱图来验证理论方法的正确性与有效性。分析得到样件弧齿锥齿轮产生噪音的主要原因为弧齿锥齿轮模数过大、齿数过少,重合度低。其研究结果可指导设计与加工,以提高国产弧齿锥齿轮的啮合质量,进而提高机床的加工质量。

关键词: 数控机床刀塔, 弧齿锥齿轮, 振动噪音, 频谱分析

Abstract: As the reliability of turret components of CNC machine tools will affect the machining accuracy of CNC machine tools, this paper takes the spiral bevel gears manufactured by a company as the research object and proposes an analysis method of gear structure parameters to explore the vibration causes. This method uses laser scanning reverse engineering technology,tolerance measurement technology,and equipment fault diagnosis noise analysis technology to digitally detect the engagement quality of spiral bevel gears based on the gear engagement theory. Noise audio of sample arc-tooth bevel gear and improvement arc-tooth bevel gear is extracted by experiment during the actual operation of arc-tooth bevel gear,and the noise spectrum of two pairs of gears is compared and analyzed to confirm the correctness and validity of the theoretical method. The results show that the main reasons for the noise of the sample arc-tooth bevel gear are too large modules,too few teeth and low coincidence,which will feedback and guide the design and machining,improve the meshing quality of domestic spiral bevel gears and the machining quality of machine tools.

Key words: CNC machine tool turret, spiral bevel gear, vibration noise, frequency spectrum analysis

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